KPX Series Battery-powered Electric Rail Cart

KPX‑series battery‑powered electric rail cart is a cable-free, highly maneuverable heavy-duty track handling equipment.

Classification :

PRODUCT DETAILS

KPX‑series battery‑powered electric rail cart is a cable-free, highly maneuverable heavy-duty track handling equipment. It adopts on‑board‑battery independent power supply. It does not require external power supply cables or insulation modifications to the track. The installation and deployment are not restricted by site wiring. The equipment is equipped with a dedicated DC traction drive system, which has large starting torque, strong overload capacity and stable operating performance, completely solving the problems of limited travel of traditional cable‑powered rail carts and cable winding and wear. The whole vehicle adopts an integral box-beam welded structure. The body has sufficient rigidity, uniform load-bearing, impact resistance, and is not easily deformed. It can be adapted to complex track conditions with long distances, multiple tracks, and multiple curves. The operating range is unlimited, and it can flexibly complete cross-area workshops and multi-station heavy load transfers. It is a highly versatile intelligent handling equipment in modern industrial plants.

Core advantages

Compared with cable‑powered rail carts, the KPX battery-electric flat car has comprehensive upgrades in mobility, adaptability and safety, and has outstanding comprehensive advantages: it is powered by a pure battery, with no cable towing and no travel restrictions throughout the entire process. It can be adapted to long-distance and complex branch rail transfers. The site is clean and standardized, and safety hazards such as cable wear, pulling, entanglement, and leakage are completely avoided. Equipped with an industrial-grade DC traction motor, it has smooth heavy-load start, abundant power, and strong overload resistance. It can be adapted to high-frequency continuous start-stop operations, with low burnout risk, and has a low failure rate; the overall frame structure is solid and stable, with even load-bearing distribution, excellent bending and deformation resistance, impact resistance, wear resistance, and long-term high-intensity operation is stable and durable; no civil wiring or tracks are required. Insulation renovation has small construction volume and fast production speed. Both new and old factories can be quickly adapted, greatly reducing site renovation investment; equipped with an intelligent charge and discharge protection system, with automatic protection functions of overcharge, over-discharge, and overload, with stable battery life, economical energy consumption, and support for long-term intermittent continuous operations; the electronic control system is mature and reliable, with high accessories universality, making daily operation and maintenance simple and convenient , low cost of use; it comes standard with a full set of safety devices such as emergency power off, buffering and anti-collision, travel limit, and overload protection to ensure the safety of transfer operations in an all-round way; it supports dual control modes of wired pendant and wireless remote control, and can be upgraded as needed with frequency conversion speed regulation, intelligent power monitoring, automatic alignment, explosion-proof and anti-corrosion, non-standard table customization, and other configurations to adapt to various complex industrial conditions.

Technical parameters

Parameter items

Parameter value

Rated load

5-200 tons (large tonnage non-standard models can be customized)

Running distance

Unlimited, suitable for long-distance, multi-branch track operation

Running speed

0-20m/min (can be upgraded with frequency conversion and stepless speed regulation)

Power supply method

Independent power supply from on-board battery pack

Control method

Wired handle control/wireless remote control (optional)

Countertop size

Conventional standard size, supports customization of non-standard length, width and height

job level

A3-A5

Charging power supply

380V 50Hz three-phase (charged by external dedicated charger)

Working environment temperature

-20℃ ~ +40℃

SOLUTION

Metallurgical Mines

Metallurgical Mines

Our products are widely applicable to diverse industries such as machinery manufacturing, metallurgy and mining, power energy, port logistics, and petrochemicals.
Port Logistics

Port Logistics

Our products are widely applicable to diverse industries such as machinery manufacturing, metallurgy and mining, power energy, port logistics, and petrochemicals.
Petrochemical

Petrochemical

Our products are widely applicable to diverse industries such as machinery manufacturing, metallurgy and mining, power energy, port logistics, and petrochemicals.
Mechanical manufacturing

Mechanical manufacturing

Our products are widely applicable to diverse industries such as machinery manufacturing, metallurgy and mining, power energy, port logistics, and petrochemicals.

FAQ

Q: Are you a trading company or direct crane manufacturer?

Q: Are you a trading company or direct crane manufacturer?

A:We are a professional crane manufacturer with 20-year industry experience and one of the leading enterprises in the hoisting equipment sector in South China. We operate two modern production bases in Jieyang, Guangdong and Changyuan, Henan, alongside a sales center in Foshan. Our full-chain capabilities cover R&D, design, manufacturing, sales, installation and after-sales service. You are welcome to arrange a video call or on-site factory audit at any time.
A:We are a professional crane manufacturer with 20-year industry experience and one of the leading enterprises in the hoisting equipment sector in South China. We operate two modern production bases in Jieyang, Guangdong and Changyuan, Henan, alongside a sales center in Foshan. Our full-chain capabilities cover R&D, design, manufacturing, sales, installation and after-sales service. You are welcome to arrange a video call or on-site factory audit at any time.
Q: Can you provide custom & non-standard crane solutions including OEM / ODM?

Q: Can you provide custom & non-standard crane solutions including OEM / ODM?

A:Yes. We offer over 30 series and nearly 1,000 product models, including overhead cranes, gantry cranes, jib cranes, electric hoists, metallurgical & explosion-proof cranes and intelligent logistics conveying equipment. Beyond standard models, we specialize in custom solutions for explosion-proof, precision-positioning and heavy-tonnage lifting scenarios. Flexible OEM & ODM services are available for branding, color, technical parameters and packaging.
A:Yes. We offer over 30 series and nearly 1,000 product models, including overhead cranes, gantry cranes, jib cranes, electric hoists, metallurgical & explosion-proof cranes and intelligent logistics conveying equipment. Beyond standard models, we specialize in custom solutions for explosion-proof, precision-positioning and heavy-tonnage lifting scenarios. Flexible OEM & ODM services are available for branding, color, technical parameters and packaging.
Q: What standards, certifications and quality control do you apply for cranes?

Q: What standards, certifications and quality control do you apply for cranes?

A:Our design & production comply with ISO, FEM, DIN international standards. CE certification covering MD & LVD directives, together with full declaration and technical documents, can be provided for target markets.
Strict full-process QC is implemented: 100% UT ultrasonic testing for main beam welds, motor load test, no-load & overload test before delivery. Each unit comes with independent QC inspection report.
A:Our design & production comply with ISO, FEM, DIN international standards. CE certification covering MD & LVD directives, together with full declaration and technical documents, can be provided for target markets. Strict full-process QC is implemented: 100% UT ultrasonic testing for main beam welds, motor load test, no-load & overload test before delivery. Each unit comes with independent QC inspection report.
Q: What about quotation terms, logistics, installation, after-sales and payment terms?

Q: What about quotation terms, logistics, installation, after-sales and payment terms?

A:Our standard quotes apply EXW, FOB and other trade terms. We ensure safe delivery of goods to your nominated port.You may choose from two installation options: engineer on-site guidance, or remote support via drawings and videos.A 1-year warranty applies to the complete unit, alongside 7×24-hour remote after-sales service. We accept Sight L/C. Flexible payment terms are available for long-term partners.
A:Our standard quotes apply EXW, FOB and other trade terms. We ensure safe delivery of goods to your nominated port.You may choose from two installation options: engineer on-site guidance, or remote support via drawings and videos.A 1-year warranty applies to the complete unit, alongside 7×24-hour remote after-sales service. We accept Sight L/C. Flexible payment terms are available for long-term partners.
Q: Can we visit your factory and review similar project references?

Q: Can we visit your factory and review similar project references?

A:Absolutely. We welcome you to visit our two production bases in Guangdong and Henan, as well as our Foshan sales center — video factory audits can also be arranged if travel is not convenient. We have   established stable cooperation with many large manufacturing enterprises and key engineering projects across China, and our products are progressively exported to markets along the "Belt and Road."
Similar project references and client contacts can be shared upon request.
A:Absolutely. We welcome you to visit our two production bases in Guangdong and Henan, as well as our Foshan sales center — video factory audits can also be arranged if travel is not convenient. We have established stable cooperation with many large manufacturing enterprises and key engineering projects across China, and our products are progressively exported to markets along the "Belt and Road." Similar project references and client contacts can be shared upon request.

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